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 Material Engineering
     
     
   Gemini Tubes conform to EU Directive, and ISO standard 1685-3

And carry a 2 year warranty, dated from date of purchse.

 
   The fusion of textile technology, and polymer chemistry    
   Advanced materials are perfect for building long lasting BOATS    
       
 

 

Polyester Textile core

 
   

All coated composites have a textile core, usually it is woven from polyester or nylon

D tex = size of the threads

Usually 1100

A coating is applied usually to both sides, be it P.V.C Neoprene, Hypalon or Polyurethane (PU)

   
     
       
   All other colour to order  NOTE PU Standard  and PU commercial  available in international
 

 orange and black only

 This PU material is certified for S.O.L.A.S commercial rescue boats for ships. U.S military also

 Coating is just the start of the story, having produced the material, it has to be joined together to create 

 the desired product. Hypalon has good abrasion resistance, but is not so good at air holding.

 To solve the problem, the base fabric has:

 Hypalon coating outside, for good resistance to wear

 Neoprene coating inside for good air holding

 

 Expensive, and is let down in the end by the GLUE holding the boat together. All the boats we re-tube

 have suffered from, either Failure of the glue or porosity of the material, or both, Gemini Boats 

 suffer from neither.  Gemini’s  the complete solution..

 

 A GEMINI Boat, with Inner Tubes, is technically  right

 The inner tubes remain 99.9% air tight throughout their 15 or so year Life.

 Only metals are 100% airtight

 P.V.C FOILS are quick to glue (when done correctly), it is a chemical bond, not a

 contact adhesive which is used to construct Hypalon products. The life of a chemical bonded

 tube,is well in excess of 20 yrs.  

 

 

 The Outer Tubes are sewn together, this provides a very neat and clean  appearance,

 the seams can be covered with tapes if required for addition Protection.

 Advantages, Known Strength, Speed of Construction, Long Life. Lower Cost.

 

 

 A P.V.C. or PU coated fabric, together with the Inner Tube foil, is about the same cost.

 The boat is sewn together, Sewing a boat is akin to riveting a ship, and the chemical. Bonding of the 

 glue is comparable to metal welding. All large ships are built this way.

 

 OF Consistent Strength

 Is very neat and "clean"

 Very easy to repair.

 All parts are replaceable,

 Colour fast # 8,9.

 Structure does not TWIST

 Material for the Outer Tube is supplied by Mehler Haku. and other suppliers

 www.mehlerhaku.de

PU material is made by DUNLOP, and is used for their commercial liferafts.

  

 Air Holding is second to none, even after 10 to 15 years.

 After hundreds of hours of use, the boats still look good, and are very easy to clean.

 They weigh less  than other boats, but have similar, if not greater consistent strength, which remains 

 constant, throughout its service. At 10 years old it is as strong as the day it was first built.

 Gemini Inner Tubes are in use in the Far East, in Military, Police, Navy and Custom Boat.

 The PVC outer tube and inner tubes are of special formulations for use in seawater.

 

 

       
       
       

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